GEK Wiki / GEK Fabrication Instructions
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GEK Fabrication Instructions

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Saved by jim mason
on September 19, 2011 at 9:08:44 pm
 

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Here are the complete instructions for fabricating GEK gasifier system.   Instructions are offered for all GEK versions, with v4.2 being the current one as of summer 2011. 

 

These instructions assume you are already in possession of the needed sheet metal, plumbing and accessory parts.  Most people get these as a weld together kit from ALL Power Labs.  If you are builidng your GEK from obtainium scrap tanks or you own inhouse cut sheetmetal, see here for the EXTREME DIY fork.

 

The GEK gasifier system consist of six vessels / components.  You will build each of these separately, then bolt them together for the integrated unit.  We encourage you to follow the order of instructions as presented, as this will prevent annoying critical path issues at the integration stage. 

 

With that out of the way, let's get started. 

 

 

Fabrication Instructions:

 

  • Version 4.2 (under development.  see also the inprocess videos below)
    • Cyclone Chapter including graphics and text (press the download tab in the next window in order to view)

 

  • Version 3.5  These instructions are complete with pictures.  While we are finishing the v4.x instructions, you can use the v3.5 instructions and updates via video and pictures.
  • Version 3.0
  • Version 2.0- Write Jim
  • Version 1.0- Write Jim

 

 

Fabrication Videos:

 

These videos below give an overview of the fabrication process.   They start by showing all the parts that come with the GEK weld together kit, then step through the building process, vessel by vessel.  

 

Don't worry about getting every last build detail from the videos.  You can print out the more detailed text and graphic instructions above to keep with you in the shop.  The videos are intended to just get to oriented to the process.


GEK Fabrication #1: BARREL CONTENTS
GEK Fabrication #2: GAS COWLING

GEK Fabrication #3: REACTOR

GEK Fabrication #4: CYCLONE

GEK Fabrication #5: ACCESSORY PARTS

 

 

 

 

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